We see that paper manufacturers share many images of their achievements regarding production the higest records. These image shares raise the targets even higher for the sector.

However, when reaching these the higest paper productions, two factors that need to be taken into consideration should not be overlooked;
1-Sustainability
2-Efficiency
What needs to be considered for sustainability is the P/PC(Production/Production Capability) effect. A facility that produces with short-term successes or results will have difficulty and lose its long-term production ability. In order to maintain the production capability, scheduled maintenance and scheduled downtimes should be planned for timely replacement of consumables such as wires/felts that affect production quality and performance by monitoring their lifespan. Although scheduled downtimes seem to reduce the production timeframe, they actually provide the manufacturer with a long-term production capability. If you consistently produce amounts close to your the higest production value over a long period of time, the real success is that.

Efficiency values ​​are monitored with daily, monthly and annual data to detect differences with previous periods. High efficiency values ​​indicate real success. Identifies the main elements that relate production and cost. The production amount appearing on the parent reel in a certain period of time is converted into the amount of salable product with efficiency criteria including the quality element.

Different efficiency criteria have been established for the efficiency of paper producing machines, as stated below.
-Time Efficiency
"Time Efficiency", which is determined by the Production Time calculated on calendar time, taking into account all time losses that prevent production, is one of the main data that must be followed.

-Sellable Production
In fact, the production amount stated on the parent reel is not a weighed amount, but a virtual result obtained by a calculation formula built into the DCS system. The actual production amount in paper production is formed by weighing the bobbins after Winder. After quality and other control practices, "Saleable Production", which is the product that turns into real money, emerges. The closer the salable production is to the production amount on the parent reel, the more efficient it can be called.

-Produced Paper Length Efficiency
There is a length formula calculated by DCS for the paper produced on the parent reel, and this length amount is also seen in the reports when the parent reel comes out. After the parent reel is handled, the length of the produced paper on the parent reel decreases due to various factors such as the addition of breaks in the parent reel, the amount of paper remaining at the bottom of the parent reel after Winder bobbin cutting, and some samples taken for quality control. “Length Efficiency” is used to track the length-related losses of produced paper.

-Produced Paper Trim Efficiency
The width amount for the paper produced on the parent reel can be seen in the reports. This width amount is recombined as the cutting width, taking into account the total width of the bobbins after Winder bobbin cutting, in line with customer demands. The lossed paper that is not included in the bobbin cutting width is separated as Winder bobin loses. “Trim Efficiency” is used to track the trim (width) related losses of the produced paper.

-Overall Efficiency It is the efficiency calculated by including all the efficiencies mentioned above.

Efficiency results show the results in a certain time period, and the higher values achieved compared to previous time periods indicate real success.